At Premium Cocoa Products Ile-Oluji Limited, Johnvents is working to restore the fortunes of one in all Nigeria’s oldest cocoa-processing vegetation, increase native processing capability and strengthen the nation’s place within the world cocoa worth chain.
For Nigeria, cocoa is greater than an agricultural commodity. It is a product that after powered regional prosperity, supported farmers and helped form the financial fortunes of the previous Western Region. Today, the crop nonetheless holds appreciable potential to generate export earnings, create jobs and stimulate industrial growth. Yet, a lot of that promise is dependent upon the nation’s means to transfer past exporting uncooked beans to processing cocoa into higher-value merchandise.
At Ile-Oluji in Ondo State, Johnvents is pursuing that ambition by means of Premium Cocoa Products Ile-Oluji Limited, a manufacturing unit described by its managing director, Sunday Bamikole, as the one surviving first-generation cocoa-processing manufacturing unit in Nigeria.
Commissioned in 1980, the power represents each a legacy of Nigeria’s industrial previous and a chance to rebuild the nation’s cocoa-processing capability. Since Johnvents took over the plant in February 2023, the corporate has launched into a restoration and growth programme designed to restore manufacturing, improve capability and contribute to the native financial system.
Bamikole’s account of the manufacturing unit’s revival displays a broader query dealing with Nigeria’s agricultural sector: how can the nation flip its plentiful agricultural sources into industrial wealth?
Reclaiming cocoa’s misplaced industrial promise
Cocoa was as soon as a significant supply of revenue for the Western Region within the Sixties. Its financial significance prolonged past the farms, supporting buying and selling networks, livelihoods and the event of associated industries.
However, Nigeria’s cocoa-processing sector has skilled a decline. Bamikole cited Cocoa Industries Limited in Ikeja, which he described as the primary established cocoa-processing manufacturing unit, and a processing facility established by Oyo State in Ede. Both, he mentioned, had turn out to be moribund.
Against this background, the survival of the Ile-Oluji plant carries specific significance.
When Johnvents took over the power in February 2023, its put in capability of 30,000 metric tonnes each year had been severely eroded. Johnvents Group is an built-in agribusiness agency and a meals processing big with no fewer than 12 subsidiaries. According to Bamikole, the manufacturing unit was processing fewer than 2,000 metric tonnes yearly, far under its potential.
The job was due to this fact not merely to function an present manufacturing unit however to rebuild its capability, stabilise manufacturing and restore its place within the cocoa worth chain.
The firm’s preliminary technique centered on stabilising operations earlier than transferring in the direction of full utilisation of its 30,000-metric-tonne put in capability. An extended-term growth programme would subsequently improve capability to 45,000 metric tonnes yearly.
The early response, Bamikole mentioned, was encouraging.
“Within six months, we had 300 per cent of capacity request,” he mentioned, describing the demand that adopted the corporate’s takeover.
The response advised a market alternative for regionally processed cocoa merchandise, though sustained progress will rely upon the manufacturing unit’s means to meet demand constantly and safe dependable provides of high quality beans. Along the worth chain, no fewer than 40,000 farmers have been empowered, the agency disclosed.
From the farm to completed cocoa merchandise
The manufacturing unit’s contribution to industrial growth lies in its means to rework cocoa beans into merchandise that serve producers at totally different phases of the chocolate and food-processing industries.
Its product vary consists of cocoa beans, cocoa nibs, cocoa liquor, cocoa butter, cocoa cake and cocoa powder.
Explaining the manufacturing course of, Bamikole mentioned the journey begins with farmers harvesting mature cocoa pods. The pods are cracked open, and the beans are fermented for 5 to seven days earlier than being dried.
The dried beans are then transported to the manufacturing unit as uncooked supplies. Because the beans might include mud, stones, items of wooden and different overseas supplies from harvesting and post-harvest dealing with, they have to endure cleansing earlier than processing.
The manufacturing unit removes impurities and stones earlier than decreasing the moisture content material of the beans. While cocoa arriving from farms is predicted to include about eight per cent moisture, Bamikole defined that the manufacturing unit goals to cut back this to 4 per cent to enhance processability.
This is achieved by means of a fast course of referred to as micronising.
The beans then move by means of winnowing, throughout which they’re damaged and separated from their shells. The edible inside parts, referred to as cotyledons, are damaged into smaller items known as cocoa nibs.
The nibs endure remedy to cut back dangerous microorganisms to acceptable ranges earlier than roasting. Roasting can be necessary for growing the attribute chocolate flavour, color and aroma, he defined.
After roasting, the nibs are floor in two phases to produce a clean paste referred to as cocoa liquor. This liquor is subsequently subjected to mechanical urgent, which separates the cocoa butter from the remaining cocoa solids.
The butter is collected because the filtered product, whereas the stable residue turns into cocoa cake. The cake is then floor into cocoa powder.
Through these phases, the manufacturing unit converts an agricultural uncooked materials into a number of industrial elements, creating alternatives for worth addition earlier than the merchandise attain home or worldwide markets.
Export earnings and native financial exercise
For Johnvents, increasing cocoa processing can be an financial growth technique.
Bamikole mentioned the corporate’s elevated manufacturing had contributed to foreign-exchange inflows by means of exports, whereas improved manufacturing unit operations had created extra employment alternatives.
The advantages, he defined, lengthen past the manufacturing unit gates. Workers dwelling in Ile-Oluji and surrounding communities spend cash on transportation, meals and different regionally provided items and companies. Greater industrial exercise can due to this fact assist companies and livelihoods throughout the encompassing financial system.
One of the manufacturing unit’s necessary merchandise is cocoa butter, with Bamikole stating that 99.99 per cent of its cocoa butter is exported. The firm’s merchandise additionally serve producers, together with Dune Chocolate, in accordance to the knowledge offered.
The export of processed cocoa merchandise demonstrates the potential for Nigeria to earn income not solely from uncooked beans but additionally from merchandise which have undergone extra industrial processing.
However, the long-term influence will rely upon sustaining manufacturing, securing sufficient cocoa provides, assembly buyer necessities and increasing the marketplace for Nigerian-made cocoa elements.
Bamikole additionally famous that every cocoa selection has its personal distinctive flavour, underscoring the significance of bean high quality and traits in producing cocoa elements for various makes use of.
Johnvents’ growth programme is constructed round growing manufacturing capability in phases.
The fast goal was to stabilise operations and get better the manufacturing unit’s efficiency. The medium-term goal was to restore manufacturing to the put in capability of 30,000 metric tonnes yearly, whereas the longer-term plan was to increase to 45,000 metric tonnes.
According to Bamikole, intervention from the Bank of Industry (BOI) in 2024 offered capital-expenditure assist that helped shorten the journey in the direction of these targets.
The firm expects to attain 30,000 metric tonnes of annual capability by the fourth quarter of 2026, adopted by 45,000 metric tonnes by December 2027.
These are firm targets moderately than accomplished milestones. Their achievement will rely upon the execution of the growth programme, gear and operational readiness, financing, raw-material availability and market demand.
Bamikole’s account additionally factors to a significant problem for Nigeria’s cocoa industry: processing infrastructure have to be supported by an environment friendly provide chain. He cited a determine of simply 1,500 hectares of farm space within the context of the corporate’s operations, though the exact relationship between that determine and its wider sourcing community was not specified.
For a plant searching for to course of tens of 1000’s of metric tonnes yearly, dependable entry to high quality cocoa beans will probably be important. Strengthening hyperlinks with farmers, enhancing post-harvest dealing with and making certain constant provide will due to this fact be necessary to sustaining the manufacturing unit’s progress.
Making cocoa work for Nigeria
The story of Premium Cocoa Products Ile-Oluji Limited is a component of a bigger dialog about Nigeria’s financial future and the position of agro-industrialisation in nationwide growth.
Restoring a manufacturing unit that had fallen far under its put in capability is a big operational enterprise. Expanding it additional might deepen native worth addition, improve export earnings, assist employment and stimulate financial exercise in Ondo State.
John Alamu, founding father of Johnvents Group, recounted how challenges confronted by farmers impressed his journey from commodity buying and selling into cocoa processing, because the Nigerian agribusiness firm expands its operations and diversifies into different merchandise.
Speaking in regards to the group’s progress, Alamu mentioned his expertise as a dealer uncovered him to two main issues confronting farmers: restricted entry to finance and problem securing aggressive costs for his or her produce.
“I realised farmers have two challenges. One, they could not access finance. Two, when they produced, they could not sell at good prices,” he mentioned.
According to him, the expertise knowledgeable his resolution to discover monetary companies and commodity buying and selling as methods of addressing these challenges. While monetary companies companies inside Capital Stage Holding assist the group’s wider pursuits, Johnvents developed its agribusiness operations by shopping for produce from farmers and promoting to off-takers.
Alamu mentioned the enterprise later moved past buying and selling into processing, following a chance to purchase a moribund cocoa manufacturing unit in Ondo State.
Recalling the acquisition, he mentioned he initially lacked each the cash and manufacturing expertise required to tackle the mission.
“Number one, I don’t have the money. Number two, I’ve never done manufacturing in my life,” he mentioned.
Despite the challenges, he pursued the acquisition, which marked a turning level within the firm’s growth.
He mentioned its location in Ondo State was strategic as a result of the state is Nigeria’s largest cocoa-producing state, making proximity to uncooked supplies necessary for processing operations.
From that preliminary funding, Johnvents expanded its footprint, together with the acquisition of the Ile-Oluji cocoa manufacturing unit. Alamu mentioned the group now operates 10 factories in Ondo State alone and has a cocoa-processing capability of 48,000 metric tonnes, which he described as the biggest in Nigeria.
However, Alamu famous that Johnvents had diversified past cocoa into soya beans, soya oil, animal feed, seasoning and chocolate, in addition to shopper merchandise equivalent to its three-in-one beverage.
He mentioned the group now has greater than 4,000 workers, operates in 19 nations and has over 60 merchandise, with exports remaining a significant a part of its enterprise.
Dr. Tomi Omotosho, MD Noble-Eagle Industries Limited, in Owo highlighted Johnvents Group’s give attention to meals high quality, shopper security and regionally sourced elements as the corporate expands its presence in Nigeria’s meals processing industry.
Speaking on the corporate’s operations and product growth, Omotosho mentioned Johnvents was searching for to make high quality meals merchandise extra accessible by decreasing the intermediaries between farmers and customers.
She defined that the corporate’s method was knowledgeable by issues in regards to the elements utilized in meals manufacturing and the significance of sustaining requirements throughout its product vary.
“We are ensuring that there is access to that quality food without much intermediaries between the farmers and your home,” she mentioned.
Omotosho burdened that the corporate’s dedication to high quality was not supposed to be sacrificed for profitability, including that its imaginative and prescient included delivering merchandise that met customers’ expectations.
She additionally highlighted the significance of high quality management within the manufacturing course of, significantly in product packaging. According to her, the corporate conducts common checks to make sure that merchandise meet the required requirements and include the right portions.
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